• Control of pressure and temperature via PLC and multiple recipe programming with multi-stage capability
The conch is a large kneader, where the powdery flakes from the refiners are treated with a large amount of mechanical energy input, usually over several hours. This is where most of the transformations described in the introduction of this article takes place.
The process is shown in Figure 4. Refiner flakes are transferred into the feed hopper, its filling level controls speed of the feed screw and compensates supply variations. While some cocoa butter is added, the screw feeds the pasting columns. It is equipped with adjustable baffles and shearing wings; the flakes are subjected to intensive mechanical stress. During this process the mass changes from its dry state (dry conching) to a tough plastic state. Cleaned conditioned air is supplied by fan. After finally adding lecithin it leaves the pasting column in flowable consistency. The mass is passed to an intermediate tank whose stirrers and wall scrapers keep the chocolate in motion to stabilise the process of the structural changes after the adding of lecithin.
The Finer S allows you to store and automatically recall unlimited individual recipes. Ensuring a consistent production and making it easy for you to switch between recipes and end products – from chocolate, compounds and creams for fillings, coatings or spreads.
Excess chocolate: The machine birey be used to refine excess chocolate, reducing waste and increasing efficiency.
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Vulcanotec is knows for its designes which allow the manufacturers to clean amd maintain the machines for a longer period of time.
Powders of extremely high fineness güç easily be produced with ball mills and agitated media mills. Both vertical and horizontal ball mills are utilized for the refining of chocolate and other cocoa products. A vertical ball mill saf the advantage of a smaller footprint and larger cooling jacket.
• Comprehensive suite of control and monitoring functions including maintenance, energy monitoring, storage and downloading veri for production along with safety protection and process monitoring
Batch type mixing and grinding machine for thinning ingredients containing asgari 30% fat. Chocolate refiner for natural oil or palm oil based chocolates, creams or tahini micronization. Depending of the adjusted refining process time bitiş product hayat reach 18 microns fineness.
Unique five roll refiner - with five (5) servo drives for complete individual control over roll speeds
After some initial information on chocolate mass properties the systems available on the market will be introduced. For that purpose information CHOCOLATE PREPARATION MIXER was obtained from various manufacturers, followed by questions and discussions on aspects such kakım:
An improved dry run camera system with a larger (30 cm) monitoring range helps to avoid roll dry runs. Shear pins are designed to prevent major damage caused by foreign bodies in the roll gap and Finer S offers you pressure monitoring for hydraulics, water and air.
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